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πŸ“„ 18 articles in total πŸ“… Continuously updated πŸ”₯ Pinned first, then sorted by rating, views and publish date
Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Inspection Frequency in Control Plans: Still Guessing? β€”β€” A Five-Step Method for Designing Inspection Methods and Frequencies

1. One Line of Text, Two Outcomes In the control plan of a certain automotive parts company, both SC (special characteristic) and …

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

The 18 PPAP Submission Items: What Are They Really Proving? β€”β€” Element Classification Logic and the Three-Step Self-Check Method

Many quality professionals, when they first handle PPAP, simply follow the client's checklist: if the client asks for something, t…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Customer Audits, Control Plans Often Nonconforming? β€”β€” Five-Step Self-Check Method and High-Frequency Nonconformity List

The control plan is a critical checkpoint for PPAP submission, mass production delivery, and customer audits. However, many compan…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

PPAP Submitted Three Times and Rejected Each Time? β€”β€” Five Common Rejection Reasons and a Five-Step Pre-Submission Self-Inspection Method

A supplier has just completed the sample pieces for a new project, and the quality engineer packs and sends the PPAP documents. In…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Control Plan Compilation in Three Volumes, Yet No One Follows It on the Shop Floor? β€”β€” Six Steps from Compilation to Implementation

1. The Root Cause of the "Two Skin" Problem in CP Many companies' control plans (CP) are "compiled" rather than developed through …

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PPAP & Process Approval

How to Choose the PPAP Submission Level (1 to 5)? β€”β€” Three Criteria for Level Selection, Pass on the First Submission

I. Introduction: The Same Part, Two Different Treatments from Two Suppliers A new project trial production at a certain original e…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Reaction Plans in Control Plans: Only Writing "Notify Quality Department"? β€”β€” Methods for Designing Immediate Response Paths

1. Reaction Plan: The Most Overlooked Column in Control Plans Opening a control plan, the first few columnsβ€”process, characteristi…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PFMEA

PFMEA Practice Clarification (Part 2) | If Defects Are Found in Final Inspection, Why Are Failure Modes Listed in the Welding Process? β€”β€” The "Occurrence Process" and "Detection Process" of Failure Modes

1. Reviewing the Scene: Failure Modes Misplaced Flipping through a PFMEA, the page for the final inspection process is filled with…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PFMEA

PFMEA Practice Clarification (Part 4) | Does Downstream Rework and Line Stoppage Count in Severity? β€”β€” Scoring Criteria for Impact on the Factory and Final User

1. Another Debate at the Review Site During a PFMEA review meeting, a similar debate arose again. A failure mode in a certain proc…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PFMEA

PFMEA Practice Clarification (Part 1) | Why Can't "Operator Error" Be a Failure Mode? β€”β€” Identifying the Boundary Between Failure Modes and Failure Causes

1. A Scene from the Review Meeting: "Operator Error" in the Failure Mode Column A company was holding a PFMEA review meeting, and …

Advanced Quality & R&D Quality Β· Process Development & Approval Β· PFMEA

PFMEA Practice Clarification (Part 3) | Does Inspection Interception Count When Scoring Occurrence? β€”β€” Analysis of the Relationship Between Occurrence (O) Scoring and Problem Detection Methods

One: A Real World Issue That Divides the Scoring Team During PFMEA review meetings, one of the most common scenes of debate is the…

Advanced Quality & R&D Quality Β· Process Development & Approval Β· Control Plan (CP)

Dynamic Management of Control Plans β€”β€” Turning CP from "Wall Documents" into "On-Site Command Sticks"

1. Why Control Plans Often Become "Wall Documents" The fate of many companies' control plans (Control Plan, abbreviated as CP) is …